PTFE, PFA, FEP, and ETFE belong to the family of fluoropolymers, each with its unique performance advantages and most suitable application areas. The following is a clear summary and comparison of each material application field.
1、 PTFE (Polytetrafluoroethylene) – “Plastic King”
Core features: Best chemical resistance, widest temperature range (-200 ° C to+260 ° C), lowest friction coefficient, non stick, excellent electrical insulation. Non melting processing, usually formed by sintering.
Main application areas:
Sealing and bearings:
Application: Valve seat, gasket, packing ring, bearing (especially suitable for chemical corrosion resistance and oil-free lubrication).
Reason: Low friction, self-lubricating, corrosion-resistant.
Chemical anti-corrosion:
Application: Chemical equipment lining, pipeline, tank lining, laboratory vessels (beakers, crucibles).
Reason: Unparalleled chemical corrosion resistance, able to resist almost all strong acids, alkalis, and solvents.
Electrical insulation:
Application: Insulation layer for high-frequency communication cables, computer lines, coaxial cables, and socket insulation components.
Reason: The dielectric constant is stable, and the dielectric loss is extremely low at high frequencies.
Non stick and anti stick:
Applications: Non stick coating for pots, mold release pads, anti stick layer for heat sealing machines, and drying racks for the food industry.
Reason: Excellent non stick and easy to clean.
2、 PFA (Perfluoroalkoxy Resin) – “Melt processable PTFE”
Core feature: The melt processable fluoroplastic with performance closest to PTFE, maintaining excellent chemical resistance, non adhesiveness, and high purity. High transparency and good stress cracking resistance.
Main application areas:
Semiconductor industry (key applications):
Application: Pipeline, valve, container, joint, flower basket for transporting ultrapure water and high-purity chemicals.
Reason: extremely high purity, no metal ion precipitation, and resistance to all cleaning chemicals (such as hydrofluoric acid).
High demand fluid handling:
Applications: Biopharmaceutical pipelines, sampling bottles for harsh chemicals, analytical instrument flow paths.
Reason: High purity, corrosion resistance, and sterilization (SIP/CIP).
High end wires and cables:
Application: Insulation of wires with extremely high requirements in aerospace, medical equipment, and other industries.
Reason: Excellent electrical performance and the ability to extrude thin-walled insulation layers.
Transparent windows and vessels:
Application: Corrosion resistant sight glass, transparent reactor liner.
Reason: High transparency, high chemical resistance.
3、 FEP (Fluorinated Ethylene Propylene Polymer) – “Transparent Molten Processor”
Core features: excellent transparency, melt processability, chemical resistance second only to PTFE/PFA, non stick. The mechanical strength is slightly lower than PFA.
Main application areas:
Wire and cable:
Application: Insulation layer for data center cables, LAN cables, and fire-resistant cables.
Reason: Excellent insulation, flame retardancy (VW-1), and high-speed extrusion capability.
Solar photovoltaic:
Application: Solar backsheet film, module protective film.
Reason: extremely high weather resistance, UV resistance, flame retardancy, and long-term reliability.
Anti stick packaging and film coating:
Application: Anti sticking fabric for heat sealing machines, lining for industrial packaging, and textile film coating.
Reason: Excellent non stick and heat sealing properties.
Laboratory vessels (low-cost alternative):
Application: Beakers, bottles, test tubes (in situations where chemical resistance requirements are slightly lower than PFA).
Reason: The cost is lower than PFA, the transparency is high, and it is easy to process into various shapes.
4、 ETFE (ethylene tetrafluoroethylene copolymer) – “High Strength Warrior”
Core features: high mechanical strength, wear resistance, excellent impact and shear resistance. Good chemical resistance, high transparency, and radiation resistance are the best among fluoroplastics.
Main application areas:
Architectural membrane structure:
Application: Inflatable membrane structure for large sports venues such as “Water Cube” and airport terminals.
Reason: High strength, high transparency, self-cleaning, excellent weather resistance (with a service life of over 25 years).
Wire and cable:
Application: Insulation layer for aerospace cables, nuclear power plant cables, and oil well logging cables.
Reason: High mechanical strength, cutting resistance, wear resistance, flame retardancy, and radiation resistance.
Chemical anti-corrosion:
Application: Chemical equipment lining, pump valve components, screen mesh.
Reason: The combination of excellent corrosion resistance and mechanical strength makes it more wear-resistant than PTFE.
New Energy and Healthcare:
Application: Lithium battery electrode binder, photovoltaic module film, medical packaging.
Reason: High purity, chemical resistance, radiation sterilization.

